Advanced Plastic Cement and Cyanoacrylate Use for Styrene: Part 3

Using Cyanoacrylate as a Tool

WWI Land Ship Casement Cart
Cyanoacrylate is an important and versatile modelling tool.

Skill Set: Experienced to Advanced

Learning to Work with Cyanoacrylate

Understanding What is Going On: The Science

Modellers have a love-hate relationship with cyanoacrylate, some avoid using superglue altogether. Many consider it difficult to work with. Others find their fingers stuck together all too often. Those in the know, love it.

Cyanoacrylate, also known as Cyano, CA, Super Glue and Krazy Glue (names used interchangeably in this article) is derived from ethyl cyanoacrylate and related esters. Some brands are better than others and all share one thing in common, a limited shelf life.

The liquid contents neither dry nor evaporate to harden but use hydroxide ions in atmospheric humidity to form chain-growth polymerization. Think of the CA molecules suddenly linking together, like an abstract metal chain as it hardens, and you get the concept. Once the bottle is opened, there is no way to stop hydroxide ions from eventually bricking the contents. The good news is it can be slowed down.

Chain-growth polymerization in the presence of humidity, specifically hydroxide ions, forms long, strong chains, joining the bonded surfaces together. Because the presence of moisture causes the cyanoacrylate glue to set, exposure to normal levels of humidity in the air initially generates a thin skin forming on the surface within seconds, significantly slowing the polymerization reaction. Cyanoacrylate when applied in thin layered coats ensures the reaction proceeds rapidly for strong bonding.

Cyanoacrylate Accelerants or Kickers cause the polymerization to occur instantly, hardening the glue.

In terms of managing expectations, CA will not keep for prolonged periods, regardless of how stored. Expect it to go gummy or harden without notice. Some brands like VMS Flexy 5K contain a preservative to prolong CA’s working service life. Always test before use and be prepared to purchase a fresh bottle regularly.

Advanced and Master Modellers use various types of cyanoacrylate, slow, regular, and extra thin for different purposes during a build. In this article, you will learn how to tame cyanoacrylate and incorporate it into your model-building regimen.

The chain-growth polymerization is observable under a microscope. Now that we know what is going on, we are less likely to be bummed out when encountering a brick in the bottle or when we inadvertently glue our finger’s together.

Now that we understand some gene-in-the-bottle science, super glue is easy to work with and a versatile adhesive for modellers.

🗜️ ProTip: Releasing Stuck-together Fingers: If you inadvertently stick your fingers together with CA, reach for your bottle of Tamiya Extra Thin Cement 87038 (dark green cap) or Tamiya Airbrush Cleaner 87089 and apply it directly to the bond. Your fingers will automatically release within seconds as the cyanoacrylate dissolves. Uncure CA Debonder BSI161 also works to free glued skin. Immediately wash your hands thoroughly with soap and water to remove any residue.

⚠️ Use only polystyrene (HIPS), plastic-safe cyanoacrylate Accelerants or Kickers. Automotive, woodworking and industrial cyanoacrylate kickers may dissolve your build, ruining your project in the process. Use only recommended plastic-friendly CA accelerants on your model kits.

chain growth polymerization 1 scaled
Think of the CA molecules suddenly linking together, like an abstract metal chain as it hardens, and you get the concept.

Cyanoacrylate Glue and Plastic Cement Adhesion Differentiation

Plastic Cement Inter Solubility
Styrene Parts Molecular Inter-Solubility

Cyanoacrylate liquid forms a mechanical layer between two parts, securely holding the pieces together, like a layer of cement holding two bricklayers together. CA does not dissolve styrene or resin.

Plastic Cement liquifies both polystyrene (HIPS) parts, permitting them to inter-dissolve and become one piece. Unlike cyanoacrylate, the hotter the plastic cement, the greater inter solubility depth. Plastic Cement types are not used for attaching cast or printed resin.

💡 A heavy application of CA Glue produces a weak bond. The thicker the mechanical attachment layer between two parts, the weaker the adhesion point. Always apply CA in a thin layer.


Rubberized Clear and Black Cyanoacrylate

How-to Apply and Repair Cyano Misapplication

Horn and Headlight Wiring Assembly Driver View Port Drip Shield
Super Detailing: A tank headlight, horn and wiring harness with driver’s vision port drip cover fixed with rubberized black VMS Flexy 5K cyanoacrylate. Black rubberized cyano is a versatile product for visual placement with excellent flexibility and anti-shear properties. Best of all, you can see where it is applied.
KV 8 Headlight and Horn Wiring Harness touch up rev2
Finishing and Painting: with proper technique and know-how, cyanoacrylate is easy to remove, reapply, smooth and finish. Black CA is easily concealed.

Anti-shear Properties

For modelling purposes, the most important factor to consider is anti-shear properties, that is, the ability of a part to withstand a sideways bump or knock without pinging off the build, or an arm separating from a resin figure’s torso when accidentally knocked off the work area and impacting with a hard surfaced floor such as hardwood, tile or marble.

Unless the cyanoacrylate is formulated with a rubber composition, normal CA dries like hard candy and breaks as if it were when attempting to remove it from a surface with a hobby knife. Others, like VMS Flexy 5K cured state, resembles hardened bubble gum firmly stuck to the sole of your shoe. It’s hard yet has flexibility.

That flexibility of the rubber compound actually gives the adhered parts greater anti-shear properties due to the ability to absorb sideways shock without breaking off; within reasonable limitations.

Canadian Valentine Tank Interior
Fragile and easily damaged or broken-off dash console, tillers, foot pedals and transmission lever are reinforced with VMS Flexy 5K Black Cyanoacrylate.

Cyanoacrylate Application Best Practices

The Blob: Working Surface

Dispense a drop or a blob of CA glue, depending on the amount anticipated for the job at hand, on a piece of styrene, glass or a metal sheet or paint cup, never on cardboard, as it absorbent material. Immediately clean the dispensing nozzle tip with an old terry cloth, never with a paper towel, and recap bottle tightly to help extend the service life of the product,

Applicators

creative dynamic the glue looper micro applicator thick 102__46702
Different applicator tips are available.

Small parts can be held with tweezers and dipped in the CA blob, other’s prefer to dip a small diameter wire (brass or copper) into the glue and then apply it to the piece to be fastened, then position it.

The smaller the diameter of the applicator wire, (0.4 or 0.5 mm) the greater control. Commercially available applicators are scientifically designed to work with cyanoacrylate viscosity properties.

Although they look over the top or gimmicky, they actually are effective and work well.

Depending on the cyano, high-viscosity (slow or gel) or low-viscosity (extra thin) applicators are available. Extra Thin Cyanoacrylate has a lower viscosity and surface tension than water, with high capillary and seep characteristics.

The Glue Looper Applicators

Cleaning and Care of Applicators

Removing hardened CA from a wire by burning it off with a flame is acceptable for wire, however, for expensive super glue applicators, there is a better way.

Acetone, Tamiya Airbrush Cleaner 87089, Tamiya Extra Thin Cement 87038 and Uncure CA Debonder BSI161 dissolve CA glue on contact for easy removal, preserving and maintaining the application tool.

🔥 ⚠️ Using a flame to burn or flame off cyanoacrylate from an applicator destroys the precision metal tool. Always use a CA solvent.


Fixing Problem Installations

One of the greatest reluctances for using CA glue is fixing a problem installation before and/or after it hardens. A prerequisite to mastering superglues is having the necessary tools and supplies on hand before commencing a project, large or small.

Here we address and problem-solve common cyanoacrylate challenges.

WW1 Service Brown Dog S Brown
Metal Gun Barrel and photo-etch straps are attached using the excellent clear cyanoacrylate VMS Flexy 5K Clear Slow.

body oils
Barrier Films: Body Oils from Fingerprints and Mould Release

One invisible culprit working against modellers is body oil and mould release, also referred to as release agents. Fingerprints and injection moulding release products leave behind an invisible film that creates a barrier interfering with the proper adhesion of CA and in many instances paints, especially water-based acrylics. When dealing with such small photo-etch adhesion contact points, a degreased surface or a fingerprint is the difference between a successful adhesion event or a failure and a lost part.

💡 The primary reason water-based acrylic paint lifts off a finished surface with masking tape is the result of a poor surface bond caused by a barrier film of finger oil or mould release. Another cause is the absence of a primer or an improper primer.

 

Clean the kit area and photo-etched part(s) where cyano is to be applied with Isopropyl Alcohol (99%), or better yet with, Tamiya Lacquer Thinner 87077, Mr.Color Thinner GUZ-T104 or Real Colors Thinner AKI RC702.

You will be surprised to know, Tamiya Extra Thin Cement 87038 and Tamiya Airbrush Cleaner 87089 effectively degrease photo-etch parts. The aforementioned solvents require no drying as they flash off immediately leaving no residue. The next step is to prepare the photo-etch surface for superior adhesion.

⚠️ Use Tamiya Extra Thin Cement 87038 and Tamiya Airbrush Cleaner 87089 only on photo-etch for degreasing purposes.


Photo-Etch Shiny Surface and Patina

The number one reason why a cyanoacrylate bond fails, other than using an old bottle at the end of shelf life, is due to a shiny, smooth surface on photo-etch brass or metal alloy. The second reason for failure is surface oxidation also known as patina, the tarnish coating the metal.

Sanding with a medium coarse abrasive, the metal becomes scored and etched with an irregular surface of microscopic mountain peaks and valleys. This is necessary to form a maximum bonding surface. Removing the patina and possible dip coatings some PE manufacturers apply over the frets will ensure a complete bond.

Use 600 – 1000 grade paper and sand only the spots that will accept the cyano. Joints created this way are superior and stronger than smooth, non-sanded metal which can be problematic if unprepared. When you sand your brass fret you will see the change in colour to a brighter surface, then you know it’s a sign of a well-prepared surface.

As cyano hardens, the chain-growth polymerization has irregular surface textures to bond to.

Wipe sanded photo etch surfaces with a degreaser liquid.

💡 Even apparently shiny, pristine frets are covered with some oxidation, often occurring within minutes, depending on atmospheric conditions. It’s natural for the brass to form a patina layer over time. If you can’t see it, it doesn’t mean it’s not there, this also applies to dip coatings.

brass photo etch

Misaligned Part

The number one problem when using cyano is discovering a part is misaligned. Although the glue appears hard, it is still curing for several more hours. In this window of opportunity, slide the tip of your hobby knife between the parts to separate them.

Once the parts come apart, pry free the remaining glue in the same manner by sliding the tip between the glue residue and the part from the side, the hardened adhesive should release from the surface. Typically, hardened cyano will scrape free for reapplication and positioning of part.

A glass fibre pencil is an excellent tool for removing hardened cyano. CA Debonder may also be used to soften and dissolve cyanoacrylate for removal. Care must be taken to ensure the CA Debonder does not dissolve and mar styrene in the process. VMS Debonder. 

CA Tools and Supplies


Gussets and Other Strengtheners

Use Your Bottle of Cyanoacrylate Up Before it Bricks

Cyanoacrylate Gusset Plate Reinforcement
Gusset reinforcement is created by mixing cyano with filler powder (glue binder) together and applying it to the sections for increased structural strength.

Cyanoacrylate Gap Filler and Gusset Plates

CA Putty

CA Glue Binder such as VMS Filler Powder for CA Glue 25ml. Mixed with this fine powder, CA glue turns into fast-curing putty you can use for instant gap filling much like the standard putty but without the usual wait. 

Whenever you run out of putty or the standard type is too slow, you can mix fast-curing putty using your CA glue and this filler powder. CA putty dries to a solid filling that is easily sanded down. You can also apply this filling in layers and make combined fillings with other putties if necessary. Recommended to mix with VMS Flexy 5K SLOW CA Glue for greater open time. A handy 50 ml dropper bottle with a fine tip ensures easy application of powder to the mix and will last you very long!

🗜 Use: Dispense a portion of CA glue on a piece of styrene, glass or a metal sheet, never on cardboard as it will absorb your glue. Spray some powder onto the glue and mix it with a toothpick till you reach the consistency of putty. Quickly apply the putty and even it with a hobby knife to minimize the residue around the gap. Once the filling is dry, sand it with medium-grade paper and follow with fine-grade. 

Diorama Cyano Concrete

Rather than putting away that partially used bottle of cyanoacrylate, especially knowing its timer is counting down to the brick status, use it as cyano concrete to reinforce large difficult parts that benefit from extra structural strength,

Adding Bicarbonate of Soda (bicarb soda) also known as baking soda, to cyanoacrylate instantly activates and hardens it. The baking soda powder absorbs the CA liquid and adds to the cyano concrete volume.

Cyano concrete is excellent for adding debris texture.

When Reinforced Resin Plastic Cement is Not Enough: Cyano Concrete

Plastic Cement that is reinforced with resin has its limitations when greater material volumes are required, such as strengthening complex angles or acting as a gusset reinforcing plate for a joint.

There are three types of cyanoacrylate filler and binder, VMS Filler Powder for CA Glue 25ml, Ammo by Mig Magic Dust and Bicarbonate of Soda (bicarb soda), also known as common baking soda. The latter is for gussets and internal, out-of-sight reinforcement.

VMS Filler Powder for Ca is inert, meaning it does not accelerate the hardening process, permitting longer working time for precision work such as a gap or injector pin mark filling. It will eliminate ghost seems that persist with normal hobby putty. It is immune to the stripping process when repainting is desired.


The Modellers Guide to Advanced Plastic Cement and Cyanoacrylate Use

Advanced Plastic Cement and Cyanoacrylate Use for Styrene: Part 1

Advanced Plastic Cement and Cyanoacrylate Use for Styrene: Part 2


For more information about the benefits of using VMS Flexy 5K, watch the following video.

https://youtu.be/eTPiJ9OkvgM
My personal and favourite cyanoacrylate. An excellent, and highly recommended, quality product.

James Wooldridge is An enthusiastic scale modeller, researcher, amateur historian, and contributor to scale modelling sites, including Scalemates. He is an active and progressive Facebook Group Expert, Presenter, and Scale Modelling Club Video Host.

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